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A/C works intermittently or cuts out during driving

Q: What are the symptoms of A/C works intermittently or cuts out during driving in Toyota Avensis T27?

Weak cabin cooling. Air conditioning works intermittently

Q: How to fix A/C works intermittently or cuts out during driving in Toyota Avensis T27?

Replacing the control valve (solenoid) in the compressor body. This does not require replacing the entire compressor as long as the system is clean. Toyota often suggests replacing the entire compressor (PLN 3,500). The valve itself costs PLN 150-250 and is replaceable from the bottom of the car after removing the cover. Always check that the valve resistance is approximately 11-13 Ohm.

in Toyota Avensis T27 (2009-2018)

Symptoms

Weak cabin cooling
Air conditioning works intermittently

DTC error codes

B1421 (Solar sensor - often false error)

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Technical diagnosis (Premium)

Recognized technical fault:

Auxiliary controller voltage instability detected

Technical analysis

Detailed analysis of HVAC controller operation parameters, CAN bus data readings, and diagnostic signal waveforms. Purchase PRO access or log in to read the full fault analysis.

Confirmed solution

Complete step-by-step repair procedure including module non-volatile memory reset, sensor calibration, and correct wiring routing. Unlock the full report to see the instruction.

Parts needed

Filters ferrite anti-interference / noise suppressor
Auxiliary starting battery (depending on cell status)

Workshop hacks

Important workshop tips for mechanics regarding bypasses without expensive control module replacement and manufacturer software service bulletins.

TSB / TPI service bulletins

TSB-24-HVAC-01TPI-2068943/2

A/C Technical Specifications

(T27)

Refrigerant: R134a Amount (g): 440g Oil: ND8 PAO 68 lub PAG ISO 46 b.d. Oil (ml): b.d.ml

(T25)

Refrigerant: R134a Amount (g): 410 – 470g Oil: ND8 PAO 68 lub PAG ISO 46 b.d. Oil (ml): b.d.ml

Verso

Refrigerant: R134a Amount (g): 470 – 530g Oil: ND8 PAO 68 lub PAG ISO 46 b.d. z Oil (ml): b.d.ml

See full specification

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